The original furling main has battens but the local sailmaker suggested that I could think about the main without the battens. I got the impression that without the battens the main would be a bit smaller but stay in shape better and last longer. Any pro's / con's on this one?
I've just ordered a new furling main after much deliberating and seeking advice on battens. Basically, with a furling main you have three options:
a) No battens, with a hollow cut roach (the leech curves inward). Some loss of sail area, but no battens and consequently a significantly lower price (batten pockets require a lot of manual labour).
b) Full length vertical battens with a roach on the sail. Maximum sail area, but the long battens are a nightmare to handle and must be inserted after raising the sail and removed before the sail can be dropped, so in case of furling problems you cannot drop the sail quickly. They're inserted from the bottom and have to be bent in along the deck. The sailmaker must ensure that the battens do not end up on top of each other when furled.
c) Short vertical battens with a straight leech (or minor variations thereof). Sail area lies between a) and b), the battens are inserted from the bottom and prevent the leech from flapping. Battens do not overlap vertically, so no problem with arrangement here. With the Selden mast slot being large enough, round battens can be used, which perform better than flat/tapered ones.
d) Furling (short horizontal) battens used to be made around 2000/2001 for a brief time, but have been phased out as they plain and simple didn't work (they jam in the mast slot - often). My old main had them and I can confirm this - as did the previous owner, who also left the battens out (despite the icky curved leech this gets you).
I went for option c) (short vertical battens), as it's a good compromise and should get me a nice leech that doesn't interrupt the air flow. I've sailed on a boat with b) (full length vertical battens) and while it sailed well, I found the batten insertion/removal process fairly awful and wouldn't want to deal with this in an emergency situation - sailing primarily single-handed I'd probably end up with a destroyed sail or worse.